Manufacturing
The ever increasing demand for his body boards gave
Terry the opportunity to take a risk and move into
more suitable premises for manufacturing. First it
was Milperra, a small factory with approximately 12
staff in total, most being family members. The demand
was out stripping supply and with the increasing market
worldwide, the Milperra factory became too small and
the move to the coast was initiated. The next factory
was at Miranda, closer to Cronulla (Shark Island)
which is focal point of Australian Body boarding.
The international demand started to overcome the domestic
market and the Miranda factory started to get overcrowded.
Eventually two factories were in operation to meet
market needs. But it didn't stop there; Manta's last
move was to where it stands today. The much larger
Kirrawee Factory (still only 15minutes away from the
famous Cronulla Beach) the premises have reached a
total floor space of 48,000 square feet, a huge jump
from the backyard shed. With growth came development,
originally the boards outer skins were all glued to
the core material. Terry's skills in the developing
processes and machinery boosted production levels
and firmed Terry as the company’s greatest asset.
His development of heat lamination of the outer skins
to the core was the biggest breakthrough of all time;
it eliminated virtually all problems that previously
occurred, for instance, delaminating and heat bubbles,
a common problem with all other brands. The quality
factor compared to all other brands seemed miles in
front of our competitors, which was widely expressed
by the International demand for the Manta Bodyboard.
From 5 to 20 boards at the beginning and now to 1,400
boards per week, Manta has evolved to become the best
performing and highest quality product in the world,
not to mention that it is the leading product in top
end sales virtually in every country around the world.